Ambattur Clothing Company

Capabilities

THE PROCESS

An Inside Look at Our Dynamic Manufacturing Journey

Our manufacturing process is a blend of advanced digital techniques and meticulous manual practices. It begins with understanding client requirements and trend-based design creation, followed by the development of pre-production samples and culminating in mass production.

Leveraging our skilled workforce and state-of-the-art automation, we consistently deliver high-quality products at scale, ensuring excellence with every batch.

EXPERTISE

Technology Driven & Innovation Centric

Our Process in a Nutshell
  • Digital Transformation: Embracing advanced digital practices throughout all stages of production.
  • Trend-Based Design: Creating designs tailored to client needs and market trends.
  • Pre-Production Efficiency: Rapidly addressing sampling, merchandising, costing, and other pre-production requirements.
  • Lean Manufacturing: Implementing Just-In-Time and Kaizen 5S practices for streamlined mass production.
  • Organized Warehousing: Ensuring quick access to traceable and well-organized stock through our in-house facility.
  • Automated Cutting: Utilizing automated cutting processes to boost productivity.
  • Precision Stitching: Employing top-tier machines for high-quality stitching.
  • Custom Washing: Applying diverse washing techniques to suit various fabric types.
  • Advanced Printing and Embroidery: Leveraging state-of-the-art equipment for versatile mass printing and embroidery.
  • Secure Packing: Adhering to strict safety standards for secure packing.
  • Efficient Logistics: Facilitating smooth import and export operations for timely delivery.

Digital Transformation

Embracing advanced digital practices throughout all stages of production.

Trend-Based Design

Creating designs tailored to client needs and market trends.

Pre-Production Efficiency

Rapidly addressing sampling, merchandising, costing, and other pre-production requirements.

Lean Manufacturing

Implementing Just-In-Time and Kaizen 5S practices for streamlined
mass production.

Organized Warehousing

Ensuring quick access to traceable and well-organized stock through
our in-house facility.

Automated Cutting

Utilizing automated cutting processes to boost productivity.

Precision Stitching

Employing top-tier machines for high-quality stitching.

Advanced Printing and Embroidery

Leveraging state-of-the-art equipment for versatile mass printing and embroidery.

Secure Packing

Adhering to strict safety standards for secure packing.

Efficient Logistics

Facilitating smooth import and export operations for timely delivery.

QUALITY

Quality control is not just a practice. It's a commitment to excellence

Quality control is more than a practice; it’s a cornerstone of our commitment to excellence. Quality forms the bedrock of our business, ensuring every product we deliver adheres to the highest standards. By implementing rigorous quality control measures throughout our production process, we proactively identify and address potential issues before they impact the final product. For us, quality control is a dedicated pledge to excellence that drives everything we do.

Quality Process Initiatives

Fabric Mill

Partnering with trusted fabric mills to ensure premium raw materials.

Material Management Centre

Efficiently managing materials to maintain high standards.

Production Facility

Utilizing state-of-the-art production facilities for consistent quality.

Wet Processing

Implementing advanced wet processing techniques for superior fabric treatment.

Quality Audits

Regular visits from quality auditors to ensure adherence to standards.

In-House Lab

Operating a dedicated lab for preliminary quality assessments.

Outsourced Labs

Collaborating with external labs for comprehensive testing.

Fabric and Trims Inspection

Rigorous inspection systems for fabrics and trims.

In-Process DHU System

Monitoring defects per hundred units during production to maintain quality.

Visual and Statistical Audits

Conducting thorough visual and statistical audits of finished goods.

Established Standards

Enforcing strict quality standards to control and ensure the excellence of our products.

QUALITY

Quality control is not just a practice. It's a commitment to excellence

Quality control is more than a practice; it’s a cornerstone of our commitment to excellence. Quality forms the bedrock of our business, ensuring every product we deliver adheres to the highest standards. By implementing rigorous quality control measures throughout our production process, we proactively identify and address potential issues before they impact the final product. For us, quality control is a dedicated pledge to excellence that drives everything we do.

Quality Process Initiatives

  • Fabric Mill: Partnering with trusted fabric mills to ensure premium raw materials.
  • Material Management Centre: Efficiently managing materials to maintain high standards.
  • Production Facility: Utilizing state-of-the-art production facilities for consistent quality.
  • Wet Processing: Implementing advanced wet processing techniques for superior fabric treatment.
  • Quality Audits: Regular visits from quality auditors to ensure adherence to standards.
  • In-House Lab: Operating a dedicated lab for preliminary quality assessments.
  • Outsourced Labs: Collaborating with external labs for comprehensive testing.
  • Fabric and Trims Inspection: Rigorous inspection systems for fabrics and trims.
  • In-Process DHU System: Monitoring defects per hundred units during production to maintain quality.
  • Visual and Statistical Audits: Conducting thorough visual and statistical audits of finished goods.
  • Established Standards: Enforcing strict quality standards to control and ensure the excellence of our products.

What our Client's Say

Your innovative ideas and designs are our greatest inspiration. They motivate us to continually push boundaries and add that extra touch of excellence to everything we do, ensuring your vision is fully realized. With a design office in India and an offshore team in the U.S., our designers draw from a diverse and extensive pool of creativity. Our U.S. team ensures we’re always in tune with the latest international trends in garment and fashion design, bringing a global perspective to every project.